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Audio Mechanical Design Engineer – Consumer Electronics | Bay Area, CA

Cohesive Technologies

Audio Mechanical Design Engineer job in Bay Area with CAD and speaker integration experience

Alt Text Audio Mechanical Design Engineer

We are hiring an experienced Audio Mechanical Design Engineer to join a cutting-edge team focused on social-first AR and VR devices. This position is based in our Sunnyvale or Seattle labs and is part of the Acoustic Render (Speaker) Team (ART). Your work will directly shape the mechanical architecture and performance of custom audio speaker modules used in next-generation hardware.

If you’re passionate about pushing the boundaries of acoustic engineering in consumer electronics, this is your chance to design innovative solutions that redefine social interaction through sound.


Audio Mechanical Design Engineer Key Responsibilities

Lead Complex Mechanical Solutions

Design and develop advanced micro-plastic mechanical systems for audio micro-speakers. Integrate insert-molded steel plates and acoustic meshes to enhance performance.

Prototype and Validate

Build and test mechanical prototypes to validate speaker performance and refine integration strategies. Establish mechanical test systems and iterate using data-backed insights.

Collaborate Through Product Lifecycle

Work across the entire product development cycle—from concept to production. Partner with internal teams to ensure seamless mechanical integration of speaker modules.

Vendor and Cross-Functional Engagement

Coordinate with contract manufacturers (CM), joint development manufacturers (JDM), and vendors to streamline resources and improve product quality.

Innovate with Technology

Stay informed on mechanical and acoustic advancements. Propose innovative solutions to enhance the functionality, durability, and performance of audio systems.

Travel for Vendor Coordination

Occasionally travel (up to 15%) to external vendors, especially in Asia, to ensure strong partnerships and successful development outcomes.


Audio Mechanical Design Engineer Required Qualifications

  • Bachelor’s degree in Mechanical Engineering or equivalent experience

  • 4+ years of experience in consumer electronics product design, especially in high-volume micro-speakers

  • CAD proficiency in 2D and 3D modeling

  • Expertise in DFM, DFA, statistical tolerance analysis, and geometric dimensioning

  • Hands-on knowledge of plastics, metals, adhesives, and glass

  • Familiarity with mold flow analysis and DOE (Design of Experiments)

  • Understanding of manufacturing methods like stamping, machining, and injection molding


Audio Mechanical Design Engineer Preferred Qualifications

  • Master’s or PhD in Mechanical Engineering or related discipline

  • Experience with NX CAD

  • Exposure to industrial design processes and cosmetic surface treatments

  • Experience working with Asian vendors and manufacturing partners


Work Model

This is an onsite role based in the Bay Area, with occasional travel to vendor sites. Candidates must be comfortable working with both in-house and remote teams across multiple time zones.


Ready to Apply?

If you’re ready to innovate and lead audio mechanical design for immersive experiences, this is your opportunity.

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Audio Mechanical Design Engineer FAQs Section (15)

1. What is the primary responsibility of this role?
Design and develop micro-mechanical solutions for high-performance speaker modules used in AR and VR devices.

2. What industries or products should I have experience in?
High-volume consumer electronics with a focus on audio or acoustic hardware.

3. What CAD tools should I be proficient in?
NX CAD is preferred, but proficiency in any professional 2D and 3D CAD software is required.

4. Is this a remote or onsite position?
It is an onsite role based in the Bay Area, with limited travel.

5. What kind of travel is expected?
Up to 15% travel, mainly to vendor locations, especially in Asia.

6. What kind of mechanical systems will I work on?
Micro-plastic components, insert-molded parts, acoustic meshes, and other speaker integration technologies.

7. How important is vendor collaboration?
Very. You will work closely with CMs, JDMs, and external partners throughout development.

8. What materials will I frequently use?
Plastics, metals, adhesives, and glass are core materials.

9. What kind of testing experience is needed?
Knowledge of Design of Experiments (DOE) and mechanical validation systems is preferred.

10. Is consumer electronics experience mandatory?
Yes, especially in products involving speaker systems and acoustic integration.

11. What analytical tools or methodologies should I know?
Statistical tolerance analysis, mold flow analysis, and DFM/DFA techniques.

12. Do I need experience with cosmetic design?
Preferred but not mandatory. Familiarity with industrial design teams is a plus.

13. Is there support for professional growth in this role?
Yes, you’ll work on next-gen audio tech in AR and VR environments, collaborating with top engineering minds.

14. What is the expected experience level for applicants?
Minimum 4 years, with a preference for those who have led projects in audio mechanical design.

15. How do I apply or connect for more info?

Apply here or connect on LinkedIn to discuss the opportunity further.

This position is actively being hired for by Cohesive IT Services. Visit Cohetech.com to explore more roles.

To apply for this job email your details to Rishib@cohetech.com

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